Sialkot factory · MOQ from 50 units · Samples in 7–10 days
- BSCI audited & ISO 9001
- [email protected]
- Mon–Sat, 09:00–18:00 (PKT)
Low MOQ custom manufacturing, fast 7–10 day sampling turnaround, and direct factory-to-door delivery for Tokyo distributors and sports organizations.
Tokyo OEM Spec
High-impact resistant PP shell with EVA cushioning foam. Ergonomic anatomical contouring engineered for agility and lightweight protection during high-intensity matches.
WTF Compliant
Reinforced dual-layer cup protection wrapped in high-grade PU outer skin. Elastic waistband and quick-dry lining for intense Taekwondo and karate sparring.
Sublimated Print
Vibrant customized sublimation graphics on heavy-duty synthetic leather. Designed for kickboxing, MMA, and combat gym training with maximum range of motion.
Breathable Mesh
Ultra-lightweight moisture-wicking knitted fabric construction. Removable protective plastic cup allows effortless machine washing and daily dojo rotation.
TJT Series
Constructed with shock-absorbing EVA foam and high-density poly-resin core. White smooth PU finish engineered for official tournament requirements.
Unisex OEM
Fully customizable waistband printing and private label branding. Ergonomic pelvic and abdominal contouring tailored for adult and youth martial artists.
Multi-Sport Jock
Wide dynamic support straps with non-slip fit. Multi-sport protective gear suitable for Karate, MMA, Taekwondo, and contact field sports in Tokyo.
Adjustable Fit
Features heavy-duty hook-and-loop adjustable straps, flexible side panels, and ventilated mesh structure ensuring zero distraction during competitive bouts.
An in-depth analysis for fitness apparel brand owners, Tokyo gym chains, and athletic wear importers seeking competitive edge in Japan’s premium sports sector.
Tokyo’s fitness landscape is dominated by high-density urban wellness hubs—ranging from 24/7 fitness chains like Gold’s Gym, Anytime Fitness, and JOYFIT, to high-end boutique studios in Shibuya, Roppongi, and Ginza. Japanese fitness enthusiasts prioritize minimalist aesthetics, clean tailored cuts, high moisture management, and subtle branding. Standard western loose fits often fail in the Japanese market; Tokyo consumers prefer targeted compression, refined leg openings, zero-chafing flatlock seams, and versatile designs that transition seamlessly from a morning workout in Yoyogi Park to casual street movement in Harajuku.
To succeed in Japan, athletic textiles must pass rigorous Japanese Industrial Standards (JIS). Our factory specializes in high-gauge 4-way stretch fabrics (80% Nylon / 20% Spandex or ultra-soft Polyester-Elastane blends) featuring JIS L 1902 anti-bacterial/odor control finishes. Tokyo micro-gyms and indoor combat sports dojos demand quick-drying fabrics with high air permeability, light grammage (140 GSM – 220 GSM), deep side-slit agility cuts for bodyweight squats/kicking drills, and secure zippered pockets specifically sized for IC cards (Suica/PASMO) and smartphones.
Trusted by international sports brands, martial arts academies, and B2B buyers across 30+ countries.
Integrating information gain: Discover how localized athletic micro-trends are shifting product specs across the Greater Tokyo Area.
Increasingly popular in Shibuya & Shinjuku fitness centers. Outer lightweight shell combined with an inner 4-way stretch compression liner that holds muscles tight, reduces chafing, and includes a hidden phone pocket. Essential for hybrid runners and functional cross-trainers.
With the surge in Kickboxing, K-1, Shooto, and Brazilian Jiu-Jitsu dojos across Roppongi and Ikebukuro, gym shorts are requiring tear-resistant ripstop fabrics, triple-stitched stress points, non-abrasive Velcro closures, and internal drawstring lock systems for zero waist slippage.
Eco-conscious Japanese consumers are actively favoring apparel made from GRS-certified recycled polyester (rPET) derived from recycled plastic bottles. Our OEM lines offer eco-friendly fiber blends without compromising tensile elasticity or moisture management performance.
Full transparency on fabric composition, customization options, and manufacturing lead times for B2B procurement teams.
| Apparel / Gear Category | Core Fabric / Material | Standard Weight (GSM) | Customization Options | Tokyo Market Compliance | Min. Order (MOQ) |
|---|---|---|---|---|---|
| Performance Gym Shorts | 88% Polyester / 12% Spandex Quick-Dry | 160 – 190 GSM | Dye Sublimation, Heat-Transfer, Zip Pockets | JIS L 1092 Water Resistance / Anti-Odor | 50 Pcs / Colorway |
| 2-in-1 Compression Shorts | Nylon Shell + Microfiber Poly-Liner | 180 – 220 GSM | Custom Jacquard Elastic, Phone Pocket, Reflective Logo | High Elasticity (JIS L 1096 Stretch Test) | 50 Pcs / Colorway |
| MMA & Kickboxing Shorts | 100% Polyester Heavy Ripstop + Lycra Gusset | 200 – 240 GSM | Reinforced Side Slits, Sublimated Artwork, Rubber Waist Gripper | Tensile Strength & Tear Resistance Verified | 50 Pcs / Design |
| Martial Arts Groin Protectors | High-Density PU Outer Shell + EVA Cushion Cup | 350 – 500g / Unit | Custom Waistband Logo, Color Matching, Cup Embossing | WTF / WKF Competition Standards Approved | 100 Units / Batch |
| Anatomic Shin Guards | Molded Polypropylene Shell + Breathable EVA Layer | 200 – 350g / Pair | Custom Shell Printing, Dual-Strap Sizing, Brand Tag | CE & JIS Impact Protection Standard | 100 Pairs / Batch |
How our OEM/ODM products perform across specific commercial settings and sporting venues in Japan.
For independent Japanese street-activewear brands launching limited drop collections, we provide small-batch manufacturing (MOQ 50 units) with high-end custom trimmings—including branded aglets, custom silicone waist piping, barcoded hangtags, and custom polybags ready for immediate Japanese retail shelves.
We supply standardized, ultra-durable workout shorts and trainer kits for personal training studios across Tokyo’s business districts. Fabrics undergo 50+ industrial wash cycle tests to ensure zero color fading, minimal shrinkage, and long-term shape retention.
Supplying integrated protective gear (groin guards, shin protectors, and rashguards) for BJJ, Karate, and Kickboxing dojos in Tokyo. Our gear features reinforced ergonomic cups and anti-slip waistbands, keeping athletes fully protected during intense sparring sessions.
Tokyo’s iconic night runners require high visibility and thermal regulation. Our customized running shorts incorporate 3M reflective heat-transfer strips, seamless anti-chafing inner liners, and sweat-proof key/card pockets for optimal urban running performance.
Combining century-old athletic manufacturing heritage in Sialkot with modern digital quality management systems for seamless international supply chain integration.
Our facility operates under audited BSCI social compliance standards and maintains an ISO 9001 quality control management system. We guarantee fair labor practices, safe working environments, and full traceability for every batch exported to Japan.
From initial CAD pattern grading, digital fabric laser cutting, and dye sublimation to stitching, logo embroidery, and final AQL 2.5 quality control—every stage occurs under one roof. No hidden sub-contracting means lower costs and uncompromised precision.
We provide comprehensive Incoterms including EXW, FOB Karachi, CIF Tokyo/Yokohama, and DDP (Delivered Duty Paid) door delivery. We handle all export customs clearance, Certificates of Origin (Form A/GSP), and Japanese packing compliance documentation.
Addressing common technical, legal, and operational inquiries from Japanese gym owners, distributors, and private label buyers.
Our standard MOQ for custom OEM/ODM gym shorts starts at just 50 units per colorway/design, with flexible sizing breakdowns (e.g., S, M, L, XL, XXL). For specialized protective gear like groin guards and shin protectors, our standard MOQ is 100 units per specification.
Japanese body proportions typically require specific pattern grading compared to Western US/EU cuts—including slightly shorter inseams (e.g., 5-inch or 7-inch tailored cuts), narrower leg openings, and customized rise measurements. We provide specialized Japanese size charts and can manufacture directly according to your custom measurement tech packs.
Custom pre-production samples are completed and dispatched via DHL/FedEx within 7 to 10 working days after tech pack approval. Bulk production typically requires 25 to 35 days depending on total order volume and customization complexity. Air freight to Tokyo takes 3–5 days, while sea freight to Yokohama Port takes approximately 18–22 days.
Yes. All dyes, inks, and raw materials used in our factory are Azo-free, non-toxic, and phthalate-free. We can supply material test reports for color fastness to washing (JIS L 0844) and perspiration fastness (JIS L 0848) per shipment upon request.
Absolutly. We supply complete turn-key private labeling including custom printed woven neck tags, care labels written in Japanese (Quality Marks / Washing Symbols), customized hang tags, barcoded polybags, and master cartons prepared to Japanese retail warehousing specs.
Our standard terms are 30% advance deposit via Wire Transfer (T/T) upon order confirmation, with the remaining 70% balance payable against copy Bill of Lading (B/L) or via Irrevocable Letter of Credit (L/C) at sight for orders exceeding USD $20,000. We regularly quote FOB, CIF Tokyo, or DDP direct to your address.
Partner with an established OEM/ODM manufacturer committed to precision engineering, low MOQs, and reliable global delivery. Submit your specification sheet or request a quote today!
