Sialkot factory · MOQ from 50 units · Samples in 7–10 days
- BSCI audited & ISO 9001
- [email protected]
- Mon–Sat, 09:00–18:00 (PKT)
Custom engineered protective solutions manufactured in our ISO 9001 & BSCI accredited facility under strict AQL 2.5 quality control standards.
As a premier vertically integrated sports equipment manufacturer headquartered in Sialkot, Pakistan—the globally recognized epicenter of premium athletic gear production—our facility specializes in high-performance OEM and ODM cricket batting pads, leg guards, protective armor, and combat gear. With over a decade of continuous research, advanced materials sourcing, and international export leadership across 30+ countries including the UK, Australia, South Africa, Canada, and the EU, we bridge traditional artisan hand-stitching craftsmanship with modern bio-mechanical engineering.
In modern cricket, where fast bowling velocities regularly exceed 145 km/h (90 mph), the structural integrity of batting leg guards is not merely a cosmetic requirement—it is a critical safety specification. Our engineering floor produces elite-level batting pads using multi-layered construction incorporating high-density cross-linked polyethylene foam (HDPE), traditional cane rod reinforcements, high-grade polyurethane (PU) facings, and memory foam knee cups. By maintaining complete control over cutting, cane shaping, foam molding, stitching, and quality control under one roof, we eliminate third-party trading markups and ensure 100% batch-to-batch repeatability for international sports brands.
Our factory operates under fully compliant BSCI social audit standards and an ISO 9001 certified Quality Management System. We supply REACH-compliant material test reports for EU/UK customs clearance.
Designed in collaboration with professional sports biomechanists to ensure maximum flex at the ankle and knee flexure points without compromising impact dissipation or lateral stability.
We empower emerging brands, regional academies, and established distributors with low Minimum Order Quantities starting at just 50 units, paired with rapid 7–10 day pre-production sampling.
To deliver superior protection without burdening the batsman with excess weight, modern leg guard manufacturing requires a precise blend of organic and synthetic polymer materials. Below is an engineering overview of the primary structural layers integrated into our OEM/ODM batting pad lines:
| Specification Category | Test & International Grade | T20 Ultra-Light Speed | Academy & Club Grade |
|---|---|---|---|
| Target Bowling Speed | 140+ km/h (87+ mph) | 125 - 140 km/h (77 - 87 mph) | Up to 125 km/h (77 mph) |
| Facing Outer Material | Premium PU / Microfiber Leather | Carbon-Weave Lightweight PU | Standard Durable PU / PVC |
| Vertical Rod Construction | Imported Raw Cane + EVA Shell | Full High-Density Foam (Caneless) | Natural Cane + Poly-Foam |
| Knee Cup Construction | 3D Molded Plastazote + Gel Insert | Ergonomic Flex EVA Pocket | Traditional Cotton-Padded Cup |
| Average Weight (Pair) | 1.65 kg - 1.85 kg | 1.20 kg - 1.35 kg | 1.50 kg - 1.70 kg |
| Straps & Fasteners | 50mm Padded Touch-Tape Straps | 50mm Quick-Release Elastic Straps | 40mm Standard Touch-Tape |
| Custom OEM MOQ | 50 Pairs | 50 Pairs | 100 Pairs |
As the international cricket calendar shifts heavily toward fast-paced T20 leagues and direct-to-consumer digital retail, global buyer expectations are reshaping protective equipment manufacturing.
Traditional solid cane construction is increasingly being replaced by engineered hollow-core thermoformed polyethylene and smart visco-elastic polymers (such as D3O-style impact gels). These advanced materials remain soft and flexible during movement but lock together instantaneously upon impact to absorb up to 85% of kinetic energy. Global procurement managers are stocking lighter pads to support explosive running speeds required in modern white-ball formats.
Environmental compliance regulations in Western markets are driving demand for sustainable sports gear. Our R&D team has pioneered bio-based PU facings, solvent-free adhesives, and recycled polyester linings derived from post-consumer PET bottles. Adopting eco-friendly protective gear allows brands to meet ESG (Environmental, Social, and Governance) targets while retaining maximum durability.
Colored batting pads designed for T20 leagues require specialized UV-resistant coatings to prevent fading under stadium floodlights. We utilize automated digital sublimation and high-frequency embossing tools to embed complex club graphics, matte/gloss dual-textures, and 3D metallic logos directly onto protective facings without compromising material structural density.
The era of requiring 1,000-unit minimum order volumes per SKU is ending. E-commerce sports brands demand agile supply chains capable of executing small batch runs (50–100 units) to test new market niches. Our factory infrastructure supports rapid digital tech-pack translation, allowing fast-turnaround replenishment to minimize warehousing holding costs.
From technical drawing to sea/air freight clearance, our standardized 4-step manufacturing system guarantees complete clarity and risk mitigation for international buyers:
Submit your vector artwork, target price point, and material preferences. Our pattern engineers prepare costed CAD specification sheets within 24 hours.
Physical pre-production golden samples are cut, stitched, branded, and couriered via DHL/FedEx for physical review and lab testing.
Bulk materials undergo tensile and impact testing. Dedicated inspectors verify stitch density, weight tolerances, and branding accuracy.
Products are packed in barcoded polybags and custom master cartons. We handle EXW, FOB Karachi, CIF, or DDP shipments complete with Certificate of Origin.
Everything you need to know about sourcing custom batting pads, martial arts protection, and team gear directly from our Sialkot factory.
Our standard minimum order quantity for custom-branded OEM batting pads is 50 pairs per colorway/design. For standard stock configurations with basic custom screen printing, we can accommodate trial orders starting at 30 pairs. This flexibility allows sports clubs, academies, and boutique brands to launch customized gear without excessive inventory liability.
We conduct in-house drop-weight ballistics testing to measure kinetic force transfer across foam and cane structures. Furthermore, our protective materials comply with European safety standards (BS EN 13843 / CE certification equivalents). Material safety data sheets (MSDS) covering non-toxic phthalates, REACH compliance, and heavy-metal-free azo dyes are provided with every international shipment.
Pre-production samples are completed within 7 to 10 working days after tech-pack sign-off. Bulk manufacturing runs typically take 30 to 35 calendar days depending on order volume and level of customization. Peak seasonal runs (August to November) may require an additional 5 to 7 days, which is always confirmed in writing prior to deposit payment.
Yes. Over 70% of our order book consists of reverse-engineered physical samples or client CAD specifications. You can ship a physical reference pad to our Sialkot sample room, where our master pattern makers will digitize the dimensions, recreate cane layout structures, and source identical or superior facings.
We offer comprehensive branding capabilities including 3D high-frequency embossing, foil debossing, heavy-duty embroidery, heat-transfer vinyl logos, direct screen printing, and custom woven label tags on internal straps. Master cartons can also be printed with your custom artwork, barcodes, and SKU labels.
Our standard payment terms are 30% advance deposit via T/T (Telegraphic Transfer) upon artwork approval, with the remaining 70% balance payable against presentation of the copy Bill of Lading (B/L). We quote on EXW, FOB Karachi, CIF port of entry, or DDP (Delivered Duty Paid) to your warehouse door. Irrevocable L/C at sight is accepted for contracts exceeding USD 20,000.
Ready to scale your sports gear line with factory-direct pricing, certified protective engineering, and low OEM minimums? Speak directly with our senior production engineering team today.
