Custom OEM BJJ Gi Factory & Wholesale Supplier

In-House Weaving & Fabric Dyeing

We eliminate trading markups and supply chain bottlenecks by operating our own cotton spinning, weaving, and reactive dyeing infrastructure. We specialize in 350 GSM to 550 GSM Pearl, Gold, and Honeycomb weave fabrics.

• Zero azo dyes & REACH compliant chemical processing
• Sanforized & mercerized treatment for minimum shrinkage (<2%)
• Custom pant fabrics: 10oz/12oz Ripstop and Twill cotton

ISO 9001 & BSCI Social Audit Compliance

Global brand procurement requires rigorous ethical and physical verification. Our facility undergoes annual third-party audits to guarantee ethical labor standards, safe working conditions, and consistent batch quality.

• Full traceability from raw cotton bales to boxed shipment
• Sedex Member & BSCI social accountability verified
• AQL 2.5 final random inspection on every production batch

Precision Construction & Structural Reinforcement

Brazilian Jiu-Jitsu subjects kimonos to extreme tensile stress. Our pattern engineers incorporate specialized stress-point reinforcement techniques designed to withstand thousands of hours of intense mat rolling.

• Dual-core EVA anti-bacterial rubber collar (quick dry)
• Triple-stitched stress seams with heavy-duty bonded nylon thread
• 6-point pant drawstring loop system with custom cordage

1. The Shift Toward Ultra-Light Competition Gis (350–420 GSM)

Historically, 550 GSM to 750 GSM Gold Weave kimonos dominated the market due to their rigid defense against lapel grips. However, weight cutting demands have shifted elite competition preference toward ultra-lightweight 350–420 GSM Pearl Weave jackets paired with light 8oz–10oz polyester-cotton ripstop pants.

Our factory utilizes high-tenacity ring-spun cotton yarns that maintain structural tensile integrity while shedding over 300 grams of total uniform weight compared to traditional gis.

2. Antimicrobial Linings & Sublimated Inner Meshes

Private label brands are increasingly requesting fully customized sublimated interior linings. By fusing a lightweight, moisture-wicking 140 GSM polyester rashguard fabric to the inside shoulders and upper back of the gi jacket, brands provide athletes with reduced skin friction, sweat management, and a canvas for high-definition custom artwork.

We apply anti-odor silver-ion treatments to inner liners to prevent ringworm and bacterial accumulation during repeated training sessions.

1. Agile Low-MOQ Batch Production

Academy chains and boutique fight brands are moving away from massive 1,000-unit container commitments to avoid frozen capital and excess warehousing costs. Modern OEM factories must support flexible multi-size, multi-color production starting at 50 to 100 units per style.

2. Eco-Friendly Organic Cotton & Recycling

Global retail consumers actively seek eco-conscious combat gear. Procurement directors are prioritizing manufacturers utilizing GOTS-certified organic cotton, water-recycling dyeing vats, and recycled polyester threads for pant ripstop weaving.

3. Digital Tech Packs & 3D Mockup Prototyping

To eliminate physical sampling iterations and reduce carbon footprint, our engineering department works directly with vector CAD tech packs and 3D digital renderings, compressing pre-production approval timelines down to just 48 hours.